Showing posts with label ergonomics. Show all posts
Showing posts with label ergonomics. Show all posts

October 28, 2011

Plus ça change, plus c'est la même chose

A little while ago I was on a training course at work about writing economically and effectively and efficiently. Clearly there's a need to use plain english to aid the understanding of an audience whose familiarity with a topic could be close to zero, but indeed also serving, without overt oversimplification, an audience possessed of no little prior knowledge: an audience who quite rightly could feel offended at having to wade through ridiculous baby talk. They also encouraged us to construct short sentences. And, as part of the process that any half-decent writer ought to undertake before putting finger to keyboard, or as is my wont, pencil to recycled paper, how to write a plan—a brief, if you will. But I'm not at work, and I'm writing for the hell of it, so my plan involves only the words 'Brompton' and 'saddle', plus an answer to the question, Am I Sitting Comfortably?

The answer, for those of a more fragile disposition who might prefer as little suspense as possible, is a resounding No. More correctly perhaps, the answer is No, Well Yes, Well, Kind Of. And actually, sometimes I become just a little bummed out about the whole thing.

Many of you I expect might remember the halcyon days of bicycle accessory catalogues, when suddenly everyone had forgotten about Brooks and Carradice, but before the market became rad and funky and well crucial, when clothes turned from the nice, CTC-approved muted hues of blue and grey and greeny-beige that you could eat while enjoying cucumber sandwiches to the fluorescent assault of Bula and Chums and Oakleys with red lenses, alongside Cannondale's sideline in hot rod t-shirts with piranhas on the front. John Grafton probably hadn't yet graduated with his degree in numerical control part programming; your choice of consumer suspension forks was just one: an inventive upstart called Rock Shox; and Ground Controls were still the hot tip for riding up mountains. This was the day of the Selle Italia Turbo saddle.

It was one of those designs that seemed to fit everyone, and every kind of riding. Crusty old men with beards and saggy panniers who weren't using Brooks were probably using Turbos. Thirty-something men were using Turbos on steel Saracen Blizzards and Specialized Stumpjumpers for cross country mountain bike races, and twenty-something men were using them to ride to university. If you were a bit Brookish but liked the Turbo, you bought a San Marco Rolls instead. Women didn't have much choice but to use a Turbo or a Turbo-like Terry, because saddles with holes hadn't been invented.

I never even had a Terry. I had to make do with a horrible Matrix saddle at first, which became replaced along the way with an almost as horrible thing, a Selle Cattivo or Cuscino Basso Costo or San Luis Obispo, or something foreign-sounding like that. People with money later branched out, like the manufacturers who'd suddenly discovered elastomers and gel and computers, so you would see them perched on Turbomatics, Turbolites, Turbobios, Turbo Gels and Turbo ProTeams, or perhaps it would be something more deviant like a Vetta TriShock or Specialized's ProLong and Joe Blob saddles. By then, us girls could sit on Joe's partner, Betty. Really. Of course it all changed when someone invented titanium and the Selle Italia Flite was born. The original box had a picture of one in flight set against a cloudless sky, which I thought was brilliant. A saddle was now more than just something to sit on: it was a style icon of curves and expensive materials, and it was something that delighted the weight weenie brigade. For quite some time, the Flite was the coolest thing I'd ever seen. Later ones had Kevlar corners for gnarly stuff, or cheaper Vanadium rails which broke. They even made one out of carbon fibre but it was about a million Pounds and no-one bought it.

I did buy a titanium Flite though. I remember it cost as much as a nice pair of SPD shoes but I'd more or less destroyed the not very good stock saddle from my mid-90s Rockhopper and I needed a replacement. Well shoot but wasn't the Flite just the most comfortable saddle I'd ever tried? In fact, for at least ten years it was; it was absolutely perfect. The black leather top became polished to a brown sheen, the natty red stitched lettering gradually turned a pleasing shade of patina and it lived through summers and winters. Then one day it became the most unbearably uncomfortable thing and I just couldn't stands no more.

I did put on a little bit of weight, after all that sort of thing happens to people from time to time. But perhaps I simply wore out the poor thing; I certainly covered enough miles during that time, and what little padding it did have might have broken down under my super sharp sit bones. Perhaps in discovering the incredible and bizarre world of recumbent bikes I lost my hard-won toughness. Yes, that's it, I blame the recumbents.

I hadn't counted on the weather, though, to blunder in with its size twelves and ruin it all. With Speedy being my main machine and my rusty Rockhopper having died and been replaced with Annie the Blue Bike, complete with inherited Flite and living more and more in the garage complete with cobwebs and soft tyres, everything was metaphorically cool. The weather hadn't been so cool, because snow had become something that happened for a few days each year and was nothing much to bother about, but then it changed and I needed a go-anywhere bike that could plough through winter crud and snowdrifts. And I wanted a saddle with a hole in it. So one day I sat on some memory foam and found myself a Specialized Avatar with rinky-dink gel inserts, and it felt tolerably comfortable, at least when coupled with a bit of padding; it was ostensibly a bloke's saddle but frankly I was hard pressed to tell the difference because by then apparently blokes also wanted saddles with holes, and it was good enough to manage a few weeks' winter riding. But ride a recumbent bike for a few years and you really do begin to wonder why anyone in their right mind sits on an upright bike for hours and hours. Think again, and you realise that there is an awful lot going for crank forward designs, like the RANS Zenetik, Citi and Alterra. Somewhere in my (n+1) list is one of those.

So it's not terribly surprising that buying my Brompton, that most practical of little bikes, was to no little extent contingent upon the saddle and by extension the general riding ergonomics being anything more than just tolerably comfortable. Few would argue that the original Brompton saddle was a hideous piece of sticky black plastic covering a piece of foam whose non-Newtonian dynamics meant that the density changed from cotton wool to concrete upon application of any pressure greater than a fingertip, but the current iteration is really not too shabby. It does however have a major failing in the three-panel pretend leather top, whose twin rows of stitching are placed precisely to wear away at one's skin, largely independent of cycle shorts. This is probably why people buy the genuine Brompton-specific Brooks saddle. Obviously I am the exception that proves the rule because the Brooks is a massive and expensive hunk of gleaning brass and leather, and my Brompton is already well on the way to shoulder tearingly heavy. A Brooks would probably result in the formation of a blue hole and another rip in the bicycle-time continuum.

You may remember me luxuriating on such bicycles as the Lightning P-38 and the RANS Vsquared, with their highly engineered foam cushions and mesh seat backs. So why, in the name of all that is sensible, did I think unearthing a 16 year-old Flite for my Brompton was a good idea? The perception of absent things often improves in the fullness of time, and the feathery slip of leather and the mythical grey metal had long lain in a box to gather dust, and possibly spiders. I actually felt as though I missed the thing; somehow feeling sorry for casting it aside for some cheaper replacement. And of course, every bicycle improves when you add something made of titanium. An evening spent fiddling with seatpost clamp bolts and carefully eyeballed tilt angles and studied hip-knee-ankle ergonomics suggested I was good to go, so the next day I headed out on my commute.

'Oh good grief, it's hard as nails!' I complained, as I drew up to the main road after a couple of minutes' riding. Did I really ride this thing when I was younger? I must've been mad. It actually reminded me of those hard plastic saddles that were standard equipment on your Mag Burner, Falcon Pro, Supergoose, and pretty much any other BMX in 1980. Then I realised my riding style used to be all-out, where anything less than 20mph—uphill, into the wind, in the snow—was naturally hugely embarrassing. That kind of riding takes some of the weight off the saddle and carries it on the great force from your legs. By the end of the day I arrived home with a further 15 miles done and, amongst the swearing and the realisation that my riding position was suspiciously stretched out by about an inch because I hadn't cranked down enough on the clamp bolts the day before, I was ready to throw the infernal thing away. Good riddance to bad rubbish, I thought . . . but...those rails are titanium!

My masterplan of buying a cheap second seatpost in order to experiment with my collection of saddles without upsetting the finely tuned original Brompton setup took a bit of a crash after that. It might not be my preferred steed for reeling off 60 miles every day, or even 20 miles, and in fact it isn't, full stop, but 1500 miles on the clock and a bunch of relatively happy outings up and down the country does rather suggest that if the disarmingly friendly little bicycle ain't broke, don't fix it. So I won't, once I've given my Rolls a quick try-out, that is. And when that fails, because I'm sure it will, I'm going to get rid of them all.

I always knew there was a reason I liked recumbent bikes.

February 14, 2011

I disregard the writing and I play just what I feel

With the odometer sitting today at 676 miles, I have to say that I'm getting on really quite well with Henrietta Brompton. I haven't really written much about the little one who lives in the corner, but to be fair, I haven't written terribly much about anything of late, except perhaps how to justify owning more bikes.

After the false start in 2009, when the bike-to-be turned out to be no more than a potential collection of components, my Brompton arrived at the end of June 2010 with the help of Biketrax, here in Edinburgh. I'd previously test ridden several bikes in order to try to decide what options I would like: a two-speed with the low, flat handlebars was pleasantly light and stiff, but while Londoners get by very well with the minimal gearing, we have hills; a six-speed with the classic handlebars felt pleasantly tall, which was good news for my neck, and rather too flexible, which was bad news for my muscles; and in any case I found myself hopeless lost with the unusual gear changing between two sprockets and three in the hub. Over at Kinetics in Glasgow I'd tried a titanium version and marvelled at the weight reduction compared with steel, and I took myself around the block on a bike with the multi-position handlebars. I'd bought my Dahon with the intention of occasional folding and frequent riding, probably at some speed, and having decided that speed and distance was a recumbent bike's domain, my Brompton would stay in the court of more gentle and genteel trips.

I wanted to like the 'P-type' touring handlebars, with their controls on the top level and a narrow, low-level position for riding into the wind, but it felt like steering the top of a door. I quite liked the classic 'M-type' handlebar arrangement, but its two-inch height advantage over the flat 'S-type' bar also meant it used a shorter and more vertical stem. If I ever decided that I wanted lower handlebars, I might struggle to find medium-high rise conventional handlebar. On the other hand, with the S-type bar the riding position was low but not stretched out, and potentially good for cranking along and hill climbing within the range of acceptable power output for the bike. And if I ever decided that I wanted the handlebars a wee bit higher, or further forward, an aftermarket adjustable two-inch riser could be fitted, perhaps in tandem with mountain bike riser handlebars. I opted for the flat handlebars.

Gearing was really a no-brainer. Single-speed? No way. Two-speed? Aye, on a 1 in 7 hill? Three speed? Getting there but needs more range. Two-speed, and then fit a double chainring? Potentially a good idea, but it worked out about the same weight as the six speed. So, six speed? My final decision was for the six using the wide-ratio hub and a smaller chainring, which would get the bottom gear around 29 inches which is sufficient for most places in Edinburgh, and on the top end presumably I could simply freewheel if need be. Mudguards were required for weather, and I didn't need any lights because I had them already. I had planned to get Biketrax to order me an aluminium telescopic seatpost, as I had found that even the extended seatpost was laughably short for me. But when I discovered the price of it, and after I'd picked up my jaw from the floor, I decided to stick with steel and hang the extra weight.

And so remained the most important decision of all: the colour scheme. I spent literally hours playing with NYCeWheels' color picker page, and to tell the truth, I came up with several combinations I really liked: Race Green extremities (that is, fork, stem, swingarm) with Apple Green frame, Apple Green extremities with Race Green frame, Cobalt Blue extremities with Arctic Blue frame, White extremities with Arctic Blue frame ... and I tried other combinations to invoke national identities. How about the Cobalt Blue frame paired with White extremities to recall the halcyon days of Ecurie Ecosse motor racing; or the Race Green frame with Yellow extremities for Team Lotus. I even tried the vaguely camouflage colour scheme with the Race Green frame and Sand extremities. In the end, I chose the Arctic Blue frame with Sand extremities, since Sand was the closest colour to the lovely cream colour that Brompton formerly offered. Blue and Cream was, of course, the colour scheme of the English Electric DP1.

That was then. An early modification was to replace the foam handlebar grips with Ergon GP-1s for more contact area. Victoria already had them, and I liked them a lot. I also added some stubby bar ends, wrapped with bright blue tape to match the frame. A cheap Cateye Micro wireless computer from eBay seemed to do the job, and I installed one of my Smart 7-LED rear lights under the saddle. The hard plastic trolley wheels soon made way for a pair of Brompton's excellent Eazywheels, and I added my otherwise spare carbon fibre bottlecage to the stem. Before very long, I took the homemade aluminium rack that I'd built for my P-38, I prior to its Blackburn EX-1, and fashioned it into a frame to take a second pair of Eazywheels at the back of the bike. The Brompton rear rack would have done, at the expense of even more weight; my frame wasn't designed to be structural. Now the folded bike could be rolled along with aplomb.

For 500 miles and more that was my bike. But those S-type handlebars while fine for my hi-NRG commuting were just too low down for more than 15 or 20 miles at a stretch, and something had to be done. A sidenote in an edition of Velovision had shown the adjustable riser, ostensibly for tandem stoker bars, and JD Cycles the only apparent stockist. Having hummed and hawed for months, they were out of stock when I actually wanted one. At long length I found one on the ThorUSA site, and at even longer length found one on the eBay arm of Practical Cycles in Lancashire (where both Hope Technology and Carradice reside). And from the sale at Edinburgh Bicycle I came out with a carbon fibre riser handlebar. The big changeover wasn't quite that easy, because all of the cables on a Brompton are fairly specific in their length: too short, and the bike doesn't fold properly; too long and the pedal or the crank or your foot will catch on them; put them on in the wrong order and the bike doesn't fold properly... With the riser and the handlebar, two brand new gear cables and two brake cables, plus four lots of housing, it was a day of measure, test, check, measure, check, cut, and four times at least. But it all came good in the end, and with the handlebars cut down to the same width as those of the Dahon, and my original Onza bar ends installed at last, I was in business!

And then while riding to work one day, I had my first flat tyre on the bike. Naturally, it was the back tyre, and I hadn't rehearsed the procedure for removing the wheel. It wasn't terribly far, so in the interests of saving money by not catching a bus or a taxi with my bike, I trudged home and went out on Victoria instead. It turned out to be a tiny arrowhead-shaped piece of grit that had gone through the Schwalbe Kojak's tread (if you can describe a slick tyre as having 'tread').

The rear wheel process turned out to be very easy once I'd looked at the pictures in the owner's manual and ignored the text -- after all, it wasn't rocket science: second gear, bike upside down, remove the hub toggle chain, remove the window nut, fold the wheel, detension and unship the chain, remove the tensioner whole, loosen the axle bolts, wheel out. The only picky bit is setting the cable tension on the gear cable, which is simple with a torch: in second gear the end of the screwed rod lines up with the end of the axle, as you look through the little window nut.

But 676 miles later, today I was finally fed up with the notchy, self-centring steering, the gritty front wheel bearings, and the rattling fork hook. So I took everything apart, replaced yucky brown grease (where there was some) with shiny black Castrol Moly Grease, and put everything back together. The headset's locknut washer decided to rotate as I tightened things up, which didn't help matters, and the cones on the front axle were seemingly either gritty and tight, or rattley and loose, but I bent them to my will in the end.

Next stop: tweaking the cones on the rear axle, and eliminating the monumentally annoying rattle of the Brompton 3-speed shifter!

July 10, 2010

An ill wind comes arising

On a rather ratty looking piece of paper, already adorned with some vaguely technical-drawing sketches of rear light mountings and a scribbled-upon photo of a rack, and printed on the reverse side with some stuff from the Illinois Department of Public Health concerning lyme disease, I've been doing some little sketches of pedals and booms. Frankly, I'm not really sitting comfortably, and I was jolly well going to find out why.

For about five years now I've had problems on and off with my left knee. When I did all my riding on my old Specialized Rockhopper mountain bike and Flite saddle, I noticed the peculiarly assymetric way my thighs scuffed the leather top and how my knees sometimes clonked the top tube as I pedalled. I spent many a minute looking in the mirror and observing the odd alignment of my knee joints, from my femurs to my tibias. For a long time I thought it was just me, for this was in the days before The Internet, but indeed the third paragraph on Wikipedia's page about the tibia agrees with the comment from a friend that in women, the tibias tend not to be parallel, to compensate for more angled femurs. Of course no-one told my pelvis, which stayed narrow. The upshot of this was that my knees like to be close together when I pedal, but slightly to the left. Indeed, my Flite is more polished on the right-hand side but it's been so long since I rode an upright bike every day that I can't actually remember which knee would hit the top tube.

It didn't become obvious until 2005 when my Speedmachine arrived on the scene. I'd tested one in 2003 and around the same time that I bought my Windcheetah, and only rejected it because I was finding it so difficult to balance. By 2005 my thighs had put on weight, except I hadn't really realised, and all of a sudden the frame around the headset -- a meaty two and a half inches across of metal tube and cables -- seemed very wide. The bike is fast, comfortable and well reclined, but also relatively heavy, and hard acceleration to which I am no shrinking violet allows a lot of force to be put through my legs. By mid-2007 I was riding my P-38 most of the time, a bike which instantly felt "right" ergonomically. But the suspension of the Speedmachine is so beautifully, wonderfully capable, which was why I could never part with it. Bouts of riding the P-38 felt great, while bouts of riding the Speedmachine sometimes left me with sore knees and particularly my left; a situation normally rectified by some rest and riding my little lightweight Dahon. But not altogether an ideal set of circumstances: was I too strong, somehow?

Well, in the summer of 2009 I acquired Victoria, my monstrous American RANS V-Squared, complete with remarkably wide-feeling pedals. That was down to a pair of pedal extenders, a good 5/8" of extra Q-factor to each side, as fitted by the previous owner. I figured I'd give them a go, as my friend and I set out for the Erie Canal, but after the first day something in my left knee didn't feel right. By the end of the second day I was feeling serious pain in my left knee; halfway through the third day I bought an adjustable spanner and threw the pedal extenders away, and iced my knee that evening. After that, the pedals felt remarkably narrow, but not at all uncomfortable. The only gripe was the Truvativ cranks, whose fairly straight profile allowed less inwards heel movement than the FSAs on the P-38, the cheap Campag cranks on the Speedmachine and the Middleburns on Speedy. It didn't stop me notching up over 500 miles over the two weeks, and in fact only two or three days after junking the pedal extenders, the bike as a whole elicited my comment, 'You know, right now I feel absolutely comfortable.' My knee, which had been rapidly swelling up to the inside and becoming intensely sore to the touch, calmed down within days.

This year however, something went wrong. An earlier suggestion of a collapsing arch in my foot, an opinion seconded this year by my local running shop, combined with various part-diagnoses of pelvic misalignment caused by my feet, and my widely reported shoulder pains perhaps caused by my lower back and by extension, my pelvis, led me to a chiropractor initially. The motorbike crash, while not related, put me off chiropracting and shoulder pain put me off riding upright bikes. All of this led to me trying some special insoles. Rather than go clever and expensive with custom-fitted ones, at least initially, I was recommended an off the shelf pair of Superfeet. Superfeet come in various colours designed for different activities, foot shapes and so on and I came out with the orange ones, designed for big-footed people who spend a lot of time on their feet: running, walking, standing. And you know, with those inside my shoes and me clumping around, my feet had never felt more comfortable!

For about two months I happily swapped the insoles from cycling shoe to cycling shoe, to hiking boot, to trainer. They did feel strange for cycling, at first, but the arch support and heel location felt great. Then during another bout of enthusiastic riding of my Speedmachine, my left knee began to really, really hurt. In fact, it was so bad that I had to spend a week and a half not cycling at all, while grimacing every time I had to push the clutch pedal in my car, while vigorously burying my finger into the side of my knee to relieve the pain and massage the tendons. I also spent most of that time with an elastic bandage on my knee and several evenings with a bag of frozen peas in place. When my knee started to feel a bit better, I took the pedals off my Speedmachine and buried the bike behind Victoria in the garage. I put the Superfeet back in their box and put my original insoles back into my cycling shoes (how wise of me to keep them all!), and vowed to ride only the bikes I knew wouldn't hurt me again: my P-38, the V-Squared and, though it was still sitting clean and tuned up but unloved next to its American stablemates, Speedy.

Taking it gradually, my legs began to feel better. Every ride home is still punctuated early on by a solitary but solid click as my kneecap moves into place, and I try not to go breaking records unless I have a tailwind or a hill. Following a physio appointment last week, my knee has been hurting again. I think this was due to the poking and prodding he did to make an initial appraisal, and believe me, he certainly found the source of the pain as I yelped. More physio beckons, with some exercises to practice meantime. But something was nagging at the back of my mind: why did my P-38 always seem to feel right, and why did my Speedmachine always seem to be behind the outbreaks of pain? The physio mentioned words like "patellofemoral" and "meniscal", unhappily followed by words like "damage". I then realised that perhaps the accident in early 2006, in which I was broadsided on my left-hand side by a car whilst navigating a roundabout, and a subsequent accident in which I slid on the bike in winter, landing on my left side, might have contributed to some twisting shock to my knee.

So to return to the point of sketching pedals and booms, I spent this afternoon vernier calipers in hand, measuring my bikes. The findings are very, very interesting. I use Shimano SPD pedals, both PD-M520 and PD-M540 models, and Speedy has a pair of PD-A515 roadie SPDs. Happily, every one of these measured 54.5mm from crank face to mechanism centre. I then measured the boom diameter at the point at which the pedal axles pass, and the distance from the boom to the outer face of each crank where the pedal abuts. From this, I can determine the Q-factor for each bike, for both the left and right-hand sides. Knowing these measurements also lets me vet any potential pedal replacements, such as Crank Bros Eggbeaters, or Time ATACs.

BikeQ-leftQ-rightCranks
P-38135.0133.0FSA Pro Team Issue, ISIS
V-Squared127.0131.0Truvativ Elita, GXP
Speedmachine141.0138.0Campagnolo Veloce, ISO-JIS
Speedy137.8137.8Middleburn RS7, JIS

Is it any wonder I've been having problems since 2005, when I more or less stopped riding Speedy every day and started on the Speedmachine? Is it any wonder my riding position on Victoria is off-centre and that it felt so narrow? Only the machine built in a small workshop in Manchester by one man, a machine designed by the master himself, Mike Burrows, a machine with a CNC-produced bottom bracket axle and whose cranks hail from the cream of British manufacture, Middleburn, is exactly symmetric in its Q-factor. My lovely P-38 with its full complement of FSA bling is two whole millimetres out. The V-Squared is a whopping four out. And not only is the Teutonic tour de force itself an uncomfortable three millimetres out right to left, it puts its pedals a whole six millimetres further out on the left than my P-38 and five millimetres on the right. The Campag cranks were never designed for the bike's JIS-taper FAG bottom bracket at all, and in my accelerative exuberance of pedalling and unwillingness to address the issue by disposing of the Campag cranks, my knees have probably paid the price. Fitting JIS-tapered cranks of the same profile would see the pedal centres move inboard by up to 4mm, according to the late Sheldon Brown, and this is consistent with the existing gap between crank and bottom bracket cup that is quite obvious when examining the bike, and consistent with the results I saw when I tested the Middleburn cranks on the bike instead (an experiment which, perhaps due to its dramatic effect and consequent lack of perseverance, was short-lived).

But more issues abound, too, such as why my left knee has the tendency to move inwards to brush the steering column of my P-38 at its maximum bend, despite that side being 2mm further outboard. As near as I can tell, the left and right cleats on my usual shoes (Shimano MT70) are identically aligned. There is the ergonomic difference of the riding positions of all four recumbents, where two of them enjoy 175mm cranks and two enjoy 170mm, leading originally to my theory that in a more closed riding position I preferred longer cranks for slightly greater torque, and shorter cranks on a more open, reclined riding position to allow me to spin the pedals better. Now that I have some hard numbers on (mis)alignment, there are even more variables at play, and it's making it almost impossible to draw any firm conclusions without having the wherewithal to conduct a series of tests such as varying the crank length alone; varying crank length while adjusting the gearing to the rear wheel; varying the torso-hip angle against crank length, and so on.

All I know right now is that my P-38 is fractionally out of alignment but not desperately so, to the extent that I do most of my riding on it; it's clear that my V-Squared needs a bit of work (I blame Truvativ's ridiculous GXP bottom bracket design, myself) with some washers and things; and if I'm to keep my Speedmachine and enjoy riding it again, I have to sort out those cranks.

I'm only in my 30s, and cycling is my life. If I damage my knees now, I will never forgive myself.